Lamella Clarifier

Filtration

Lamella clarifiers are designed to remove particulate matter from liquids. These systems have been used extensively for industrial, construction and environmental remediation applications. In contrast to conventional sedimentation/clarifying units, lamella clarifiers contain a series of inclined plates, which provide a large effective settling area within a considerably smaller footprint.
The influent solid/liquid stream is stilled upon entry into the lamella clarifier unit, and solid particles settle onto the plates, accumulating and thickening in collection hoppers at the bottom of the unit; the clarified liquid exits the system through an outlet weir.
They are ideal for applications where the solids loading is variable, and the solids sizing is fine. They are more common than conventional clarifiers at many industrial sites, due to their smaller footprint.
A lamella clarifier Separates settleable solids from liquids. All solids that sediment in each time, can be separated easily and economically with the lamella separator depending on the density – usually solids larger than 50 micrometers in diameter. Most lamella are custom-made to separate smaller particles and turbid substances. This gives provision for coagulation and flocculation to create settleable flocs.
To supplement homogeneity of the influent water with the chemical aids needed to coagulate and flocculate in a timely manner, the Lamella clarifier is fitted with a Zeta Potential Mixer, ZPM.  This amplifies the coagulation and flocculation reactions for the conversion and precipitation of dissolved components into small particles. The cavitation reactions provide the perfect mixing and turbulent environment necessary for coagulation using polyelectrolytes – Inorganic and Organic polymers.
The ZPM neutralizes the electrical charge (Zeta Potential) on dissolved chemicals and small particles to make some positive and some negatively charged. The opposite charges attract, and this causes coagulation and flocculation. As the electrical potential drops to neutral, the redox oxidation potential of the water increases by up to 200 mv, effectively the water is beginning to disinfect itself without any chemicals. ZPM mode of Action may be illustrated as the butter processing from milk. Milk is colloidal in nature. However, by shaking the milk consistently, butter is formed. The oil particles come together by way of charge neutralization and the whey – Watery content of milk is separated.
The clarified water is then passed through a pressure sand-filter.
The water is stored in a tank for further treatment and disinfection depending on the intended final use. Sand filters become exhausted over time and require backwashing by reversing the flow.

Benefits of using a lamella clarifier.

  1. It is a compact design and saves space compared to sedimentation tanks.
  2. As a result of the slanted funnel, the sludge can easily be transported through pumps. No manual sludge handling is required.
  3. There is almost no maintenance.
  4. It is a low-energy system – Can be installed remotely and run on solar or alternative renewables.
  5. Can be automated with no manual handling except for remote monitoring.
  6. Expandable by adding additional modules with minimal concrete works.
  7. Extendable by different add-on parts depending on its case of application. For instance, Scraper, Floating sludge scraper, Sludge level measurement, Vacuum belt filter for sludge dewatering etc.
  8. Use of organic polymers as coagulants and flocculants ensures no residue is carried forward or downstream.
  9. Microbial disinfection is drastically reduced.

It can be extended by different add-on parts depending on its case of application such as:

  • Scraper
  • Floating sludge scraper
  • Sludge level measurement
  • Vacuum belt filter for sludge dewatering.

Softener

A softener aims to remove hardness causing ions.

Water Hardness 
Hardness in water is primarily caused by Calcium (Ca) and Magnesium (Mg) ions that are present dissolved in water.  The two ions react with carbonates, bicarbonates, sulfates etc. in water to form compounds. These compounds are insoluble, and they precipitate out of solution and adhere to pipes. This is called scaling.

The rate of scale formation increases with the increase in water temperature. This means that scales will form more rapidly in a boiler than in cold water tubes. The level of scaling within a given period is also dependent on the level of hardness in the water. During the pretreatment process, water is passed through a water softener to remove magnesium and calcium rendering the water ‘soft’.

Water Softener
Water Softener

How it works
The vessel contains resins which are small plastic bead-like spheres and are negatively (cation resins) charged. Sodium ions from Sodium Chloride are initially passed through the resin bed where the sodium ions will be trapped by the negative charge of the resin beads.  When hard water, laden with Calcium and Magnesium passes through the resin bed in the softener, they (Ca and Mg) displace the Sodium ions in the beads releasing them into the now, softened water.
This process goes on until all the resin beads are filled up with Calcium and Magnesium ions to a saturation point and need to be regenerated. At saturation point, any more water passing through the unit will not be softened and hardness ions will pass through to the product water.

Resin regeneration.
This stage involves rinsing the system with a high concentration of Sodium Chloride (from dissolved industrial salt).
In a manual softener, the operator adds approximately 5 litres of water into the brine tank which allows for the formation of brine.
The sodium ions in the brine displaces the trapped magnesium and calcium ions on the resins and are all together washed down the drain.  The resins are now recharged and are ready to resume the softening process.
The regeneration process takes approximately 1 hour, and the frequency depends on the level of hardness of the raw water or how much water is produced by the unit within a given period.

Steps:

  1. Backwash – water moves in the opposite direction to remove any suspended solids in the resin bed from the drain. 10 minutes.
  2. Recharge/ Brine draw and slow rinse – brine is sucked up into the vessel and washed over the resins for the regeneration process. 30 minutes.
  3. Rinse / fast rinse – clean water passes over the resin bed to drain off the Mg and Ca released together with excess brine.
  4. Service / operate mode – the system is now regenerated and ready to resume running until the next regeneration cycle.

Operation and Maintenance

  1. Ensure the brine tank always has industrial salt, at least to half capacity.
  2. Initiate regular regeneration cycles.
  3. Repair any leakages and ensure the sieve is not broken.
  4. Keep check on the resins. They have a life span of approximately 2 years of continual use after which they need to be replaced.

Available Products
– CIP for Factory Processing Equipment
– Sodium hydroxide (Caustic)
– Nitric Acid

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